3 reasons why it feels like supply chains are always screwed up

Trucks carrying shipping containers lining up at a checkpoint near on a wide, five-lane road.
Trucks carrying shipping containers line up as they are flagged for a secondary inspections at the Port of Manzanillo, Mexico.
  • Supply chains disruptions have repeatedly come under the spotlight in recent years.
  • An ongoing disruption in the Red Sea due to Houthi attacks on vessels is the latest risk to supply chains.
  • Geopolitics, climate change, and shipping incidents all pose risks to supply chains.

Supply chains are the backbone of global trade, but they've been largely taken for granted — until recently. Over the past few years, supply chain woes have repeatedly come into the spotlight.

The vital link came under the spotlight when President Donald Trump launched a trade war against China in 2018, prompting investors to reassess their reliance on the factory of the world.

Since then, global integrated supply chain systems just seem to keep getting disrupted — be it by the COVID-19 pandemic or Russia's war in Ukraine.

For decades, supply chains have been driven by a "just in time" model in which materials were moved right before they were needed. The model keeps business operations extremely efficient — but it also opens them up to risks should just one part of the system fail.

"While just-in-time supply chain strategies have been the 'go-to' for 40 years, you can only expect something held together by chewing gum and shoelaces to last so long," Nari Viswanathan, a senior director of supply chain strategy at Coupa, a business spend management platform, told Business Insider.

Viswanathan said "the world has been on a roller coaster that won't stop" over the last few years, which has in turn sent the world's supply chains into tailspin after tailspin.

Given that risks impacting supply chains are intertwined, they pose multifaceted risks to operations, Julie Gerdeman, the CEO of Everstream Analytics, a platform for supply-chain risk management, told BI.

Here are three key reasons why supply chains just seem to keep screwing up in recent years.

1. Heightened geopolitical tensions

Geopolitics are one of the biggest drivers of risks in fields ranging from economy to technology. Supply chains are no exception.

The issue first came to the fore in 2018, when Trump imposed high tariffs on a range of Chinese imports. It has become more amplified because of the tech rivalry between the US and China.

Examining ongoing conflicts in the Black Sea and Red Sea respectively shows how geopolitical conflicts affect global supply chains.

Russia's blockade of the Black Sea amid the war in Ukraine is preventing wheat and sunflower supplies from Ukraine from moving freely to other parts of the world.

As of December 21, the Red Sea — a vital trade route between Europe and Asia — is under siege by Iran-backed Houthi rebels in response to the Israel-Hamas war.

To avoid being caught in the Red Sea attacks, cargo-carrying ships are rerouting via the Cape of Good Hope around the southern tip of Africa — but that will prolong journeys.

Vessel volumes through the Suez Canal are down by over 40% in the week of December 17 from a week ago, supply chain platform project44 told BI. The transit times for ships that usually use the waterway are expected to increase by a minimum of seven to 14 days.

2. Climate change

In the summer of 2023, a historic drought affected rainfall that feeds into the Panama Canal, lowering the canal's water levels and limiting the number and weight of ships that can float on it. The drought was caused by the El Niño weather phenomenon and its warming effects, which were more severe in 2023 due to climate change.

The fall in water levels at the Panama Canal caused a buildup in the number of ships waiting to cross the waterway, increasing transit time and prompting some vessels to reroute through the Cape of Good Hope.

Roughly 40% of US container traffic passes through the Panama Canal. By late November, the wait time for some ships waiting to pass through the waterway was around 20 days — up from five to seven days in October.

"The low water levels at the Panama Canal are a clear example of the effects of climate change in rainfall and weather patterns across the globe, which causes a ripple effect through the supply chain," shipping giant Maersk told BI in September.

3. Shipping incidents

Ships transport 90% of the world's trade, and the vessels themselves just keep getting bigger and bigger.

With the increase in size, the risk that something goes very wrong also increases.

"A number of recurring themes have emerged in major incidents in recent years, many of which are a consequence of the increased size of vessels," Justus Heinrich, a shipping product leader at Allianz Commercial, a corporate insurer, wrote in a May 2022 report.

This is best exemplified by the case of the massive 1,312-foot Ever Given container ship, which ran aground and blocked the Suez Canal for six days in March 2021. The incident delayed about 16 million tons of cargo on hundreds of container ships at a time when COVID-19-related movement restrictions were already straining the global shipping system.

Ever Given stuck in the Suez Canal in March 2021
MARCH 29, 2021: High-resolution satellite imagery of the Suez canal and the container ship (EVER GIVEN) that remains stuck in the canal north of the city of Suez, Egypt.

To be sure, the number of serious shipping accidents worldwide has declined in the longer term, Allianz wrote in its report. However, incidents involving large vessels — in particular container ships and large vehicle carriers — are resulting in disproportionately large losses.

In fact, the cost of responding to incidents and clean-up is typically many times the ship's value, per Allianz.

"Larger vessels mean larger losses," Rahul Khanna, the global head of marine risk consulting at Allianz, wrote in the report.

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